Hyster A461 (RM2.0 , RM2.5) Forklift Service Repair Manual

Download Full Service Workshop Repair Manual for Hyster A461 (RM2.0 , RM2.5) Forklift.

This Workshop Service Manual offers all the service and repair information about Hyster A461 (RM2.0 , RM2.5) Forklift. The information on this manual covered everything you need to know when you want to repair or service Hyster A461 (RM2.0 , RM2.5) Forklift.

Models Covered:

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Manual Contents:

INDEX

Section: ELECTRICAL SYSTEM
1.0 KEY TO ELECTRICAL DIAGRAMS
– ELECTRICAL DIAGRAMS
Section: LONGITUDINAL / SIDEWAYS TRAVEL SYSTEM
2.0 STEERING SYSTEM
– TABLE OF HYDRAULIC / ELECTRICAL FUNCTIONS
– AUTOMATIC CHANGEOVER (FROM LONGITUDINAL TRAVEL TO SIDEWAYS TRAVEL)
– HYDRAULIC CIRCUIT STATUS IN CHANGEOVER PHASE (FROM LONGITUDINAL TO SIDEWAYS TRAVEL)
– SETUP FOR SIDEWAYS TRAVEL MODE
– HYDRAULIC CIRCUIT WITH PROVISION FOR MANUAL SIDEWAYS STEERING
– AUTOMATIC CHANGEOVER (FROM SIDEWAYS STEERING TO LONGITUDINAL STEERING)
– HYDRAULIC CIRCUIT STATUS DURING CHANGOVER PHASE(FROM LONGITUDINAL TO SIDEWAYS)
– TRACTION WHEEL ARRIVAL AT ROTATION LIMIT POSITION
– LOAD WHEELS ARRIVAL AT ROTATION LIMIT POSITION
– HYDRAULIC CIRCUIT SET UP FOR MANUAL LONGITUDINAL STEERING
– MANUAL RESET TO LONGITUDINAL STEERING
2.0.0 FUNCTIONS OF TIMER CARDS U3, U4
2.0.1 TROUBLESHOOTING GUIDE
3.0 TABLE OF ELECTRICAL COMPONENTS
– ELECTRICAL COMPONENT
Section: H2B TRACTION MOTOR ELECTRONIC CONTROLLER
4.0 H2B TRACTION MOTOR ELECTRONIC CONTROLLER
4.0.1 PRESENTATION
4.1 DEFINITION OF MACHINE TRAVEL DIRECTION
4.2 GENERAL CHARACTERISTICS OF CONTROLLER H2B
4.3 FUNCTIONAL CHARACTERISTICS OF CONTROLLER H2B
4.4 CONTROLLER DIAGNOSTICS
4.5 CONTROLLER MECHANICAL DESIGN
4.6 CONNECTORS
4.7 DESCRIPTION OF CONNECTOR “B” INPUTS “B”
4.8 DESCRIPTION OF CONNECTOR “E” INPUTS
4.9 CONTROLLER CONNECTIONS DIAGRAM
4.10 PROGRAMMING CONSOLE
4.11 USING THE CONSOLE
4.12 CONSOLE FUNCTIONS MAP
4.13 PROGRAMMING THE CONTROLLER
4.13.0 CONFIG MENU
4.13.1 CONFIG MENU – SET MODEL
4.13.2 CONFIG MENU – SET OPTION
4.13.3 CONFIG MENU – ADJUSTMENT
4.13.4 MAIN MENU – PARAMETER CHANGE
4.13.5 MAIN MENU – TESTER
4.13.6 MAIN MENU – SAVE PARAMETER
4.13.7 MAIN MENU – RESTORE PARAMETER
4.13.8 MAIN MENU – ALARMS
4.13.9 MAIN MENU – PROGRAM VACC
4.14 H2B SYSTEM CONFIGURATION TABLE
4.15 TABLE SHOWING EQUIVALENCE BETWEEN PARAMETER VALUES AND PROGRAMMING
4.16 LEVELS.TION PROCEDURE FOR INITIALIZATION OF A NEW SYSTEM.
4.17 TROUBLESHOOTING
4.17.0 DECODING ALARM SIGNALS ON THE DIAGNOSTIC LED
Section: PUMP MOTOR CONTROLLER HP 350A
5.0 PUMP MOTOR ELECTRONIC CONTROLLER
5.1 CONTROLLER GENERAL CHARACTERISTICS
5.1.0 FUNCTIONAL CHARACTERISTICS OF THECONTROLLER
5.2 CONTROLLER MECHANICAL DRAWING
5.3 CONNECTORS
5.4 CONTACTOR COIL POWER SUPPLY CONNECTOR
5.5 DESCRIPTION OF CONNECTOR “B” INPUTS
5.6 CONTROLLER CONNECTIONS DIAGRAM
5.7 PROGRAMMING CONSOLE
5.7.0 PROGRAMMING
5.7.1 USING THE PROGRAMMING CONSOLE
5.8 CONSOLE FUNCTIONS MAP
5.9 CONTROLLER PROGRAMMING
5.9.0 CONFIG MENU
5.9.1 CONFIG MENU SET MODEL
5.9.2 CONFIG MENU SET OPTION
5.9.3 CONFIG MENU SET BATTERY
5.9.4 CONFIG MENU AUX OUTPUT
5.9.5 MAIN MENU PARAMETER CHANGE
5.9.6 LIFT UNIT SETTINGS SEQUENCES
5.9.7 MAIN MENU TESTER
5.9.8 MAIN MENU SAVE PARAMETER
5.9.9 MAIN MENU RESTORE PARAMETER
5.9.10 MAIN MENU ALARMS
5.9.11 MAIN MENU PROGRAM VACC
5.10 CONTROLLER CONFIGURATION TABLE
5.11 DECODING DIAGNOSTIC LED ALARM SIGNALS
Section: REPLACING ELECTRICAL COMPONENTS
6.0 REPLACING THE LOAD WHEEL POTENTIOMETER
6.0.0 PROCEDURE FOR INSTALLING THE LOAD WHEEL POTENTIOMETER
6.0.1 PROCEDURE FOR ACQUISITION OF POTENTIOMETER SIGNAL BY STEERING INDICATOR
7.0 REPLACING THE TRACTION WHEEL POTENTIOMETER
7.0.0 PROCEDURE FOR FITTING THE TRACTION WHEEL POTENTIOMETER.
7.0.1 PROCEDURE FOR ACQUISITION OF POTENTIOMETER SIGNAL BY STEERING INDICATOR
8.0 REPLACING THE MAST LIFT POTENTIOMETER
8.0.0 INSTALLATION PROCEDURE
9.0 REPLACING THE TRACTION CONTROL PEDAL
10.0 REPLACING LOAD WHEELS ROTATION MICROSWITCHES B17 – B19
11.0 REPLACING RELAYS D1 – D2 – D4 – D5 – D6 – D7
11.0.0 REPLACING RELAYS D4, D7
11.0.1 REPLACING RELAY D1
11.0.2 REPLACING RELAYS D2, D5, D6
11.0.3 REPLACING CARDS U3, U4
12.0 REPLACING MICROSWITCH B20
Section: HYDRAULIC UNIT COMPONENTS
1.0 KEY TO HYDRAULIC SYMBOLS
– HYDRAULIC DIAGRAM
2.0 HYDRAULIC UNIT
2.1 TABLE OF HYDRAULIC UNIT COMPONENTS

REDUCTION GEAR
SERIES HFK 100 – 200 400 – 600
SERIES GR 92 – 96 – 97

This manual is appropriate for people with a range of degrees of knowledge, from novices and inexperienced owners to seasoned technicians. This manual’s step-by-step instructions are given in an easy-to-understand way with the help of images and drawings, making them understandable even to people with little prior experience. It is best to have this manual nearby and to refer to it frequently. You may successfully avoid early failures and needless repairs by regularly performing routine and preventive maintenance as directed, eventually saving significant time and money.

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