Clark GEX 40/45/50 Forklift (GEX450) Service Repair Manual (SM889)

Download Service Workshop Repair Manual For Clark GEX 40/45/50 Forklift (GEX450).

This Service Repair Manual offers all the service and repair information for Clark GEX 40/45/50 Forklift (GEX450). With this in-depth & highly detailed manual you will be able to work on your vehicle with the absolute best resources available, which will not only save you money in repair bills but will also help you to look after your bussiness. The information on this manual covered everything you need to know when you want to repair or service Clark GEX 40/45/50 Forklift (GEX450).

Part No. 8106230 Book No. SM 889 AUG. 2012

Models Covered:

Clark GEX 40/45/50 Forklift

RATED CAPACITY : 4000~4990kg

GEX450 9868

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Manual Contents:

SA SAFE MAINTENANCE
1. Safety
2. Lifting, Jacking, and Blocking
3. Towing
PS PERIODIC SERVICE
1. Maintenance Schedule
2. Planned Maintenance
3. The PM Inspection Form
12 BATTERY
1. Battery Service
13 WIRING, SWITCHES, AND INSTRUMENTS
1. Schematic Electric Circuit Diagrams
2. General Electrical Service Tips
3. Wiring and Cables
4. Switches and Sensors
5. Instrument Panel
16 ELECTRIC MOTORS
1. Motor Specifications And Descriptions
2. Drive Motors Overhaul
3. Pump Motor Overhaul
17 ELECTRICAL CONTACTORS
1. Contactors Specifications and Overhaul
19 MOTOR CONTROLS
1. Description
2. Control Programming
3. Control troubleshooting
4. GEX Factory Control Settings
20 DRIVE AXLE
1. Specification and description of drive axle
2. Troubleshooting of wheel drive axle
3. General operation of drive axle
4. Disassembly and Reassembly of drive axle
5. Disassembly and Reassembly of axle end
6. Adjustment
22 WHEELS AND TIRES
1. Wheels & Tires Specifications and Description
2. Wheels and Tires
23 BRAKE SYSTEM
1. Brake System Specifications and Descriptions
2. Service Brake Troubleshooting
3. Brake Pedal Linkage & Adjustments
4. Brake Bleeding
5. Pedal and Master Cylinder Service
6. Parking Brake Service
25 STEERING COLUMN AND GEAR
1. Steering System Specifications and Description
2. Steering System Troubleshooting
3. Steering Column Removal and Installation
4. Steering System Relief Pressure Check and
Adjustment
5. Steering Gear Overhaul
26 STEERING AXLE
1.Steering Axle Specifications and Description
2. Steering Wheel Bearing Maintenance and Adjustment
3. Steering Axle Removal and Installation
4. Steering Axle Overhaul
5. Steering Cylinder Removal and Installation
6. Steering Cylinder Overhaul
29 HYDRAULIC SUMP, FILTERS, AND PUMP
1. Main Hydraulic Sump, Filters, and Pump Specifications
and Description
2. Main Hydraulic Pump Troubleshooting
3. Main Hydraulic Removal and Installation
30 HYDRAULIC CONTROL VALVE/LIFT CIRCUIT
1. Hydraulic Control Valve/Lift Circuit Specifications
and Description
2. Hydraulic Schematic
3. Hydraulic System Troubleshooting
4. Hydraulic System Pressure Checks and Adjustments
5. Hydraulic Control Valve Removal and Replacement
32 TILT CYLINDERS
1. Tilt Cylinder Specifications and Description
2. Tilt Cylinder Checks and Adjustments
3. Tilt Cylinder Removal and Replacement
4. Tilt Cylinder Overhaul
34 UPRIGHTS
1. Upright Specifications and Description
2. Troubleshooting
3. Upright Inspection
4. Carriage and Upright Roller Clearance Checks
and Shim Adjustments
5. Cylinder Removal, Shimming, Overhaul and
Replacement
6. Upright Chain Inspection, Adjustment, and
Replacement
7. Fork and Carriage Removal and Replacement
8. Upright Removal and Replacement
38 COUNTERWEIGHT AND CHASSIS
1. Counterweight Specifications and Description
2. Counterweight Removal and Installation
3. Overhead Guard Removal and Installation
4. Floor Plate, Seat, and Seat Deck Removal and
Installation
40 SPECIFICATIONS
1. Nameplate and Decals
2. General Specifications
3. Hydraulic Fitting Tightening Procedure

Total pages: 376

This manual can be used by anyone from a first time owner/amateur to a professional technician. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings. Keep this manual handy and use it often. Performing routine, preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.

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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English